In complex production environments, industrial trucks often operate blindly. A lack of data leads to inefficient routes, numerous empty runs and uneven fleet utilisation. The consequences: high operating costs and a lack of predictability.
Leadec TwinFleet creates a digital twin of your entire fleet. With the help of our quickly installed sensors, we collect all relevant data from your industrial trucks in real time – from lift height and load to exact position. We translate this data into clear, actionable insights.
Quick and easy to install, manufacturer-independent sensor technology.
No expensive modifications: the sensors and gateway can be installed fast and collect data from all industrial trucks, regardless of manufacturer brand, model or age.
Real-time analysis in the cloud.
All data flows into the Leadec Industrial Cloud, where it is aggregated to form your digital twin. This provides you with real-time information, heat maps, and meaningful key figures in your individual dashboard.
Lower costs, greater efficiency: By identifying unused capacity, optimizing warehouse layouts, and smoothing out peak loads, you can boost your fleet’s productivity. This allows you to optimize your fleet size or achieve more with the same number of vehicles.
Take proactive action instead of reacting: Leadec TwinFleet enhances workplace safety with alerts for excessive height and speed monitoring in designated areas. The analyses also highlight where risks exist.
Better than gut feeling: we provide you with valid data for every investment decision – whether you want to introduce an electric forklift or decide on the optimal lift height for a new purchase. With the help of our team of experts, we turn data into informed decisions.
A real-world project with Liebherr demonstrates how a lack of transparency can become the biggest obstacle to efficiency. Learn how real-world usage data can help you understand utilization, optimize processes, and make informed decisions.
‘Before TwinFleet, we only had a feeling. The data showed us that two of our 15 forklifts were basically just standing around. We were able to reduce the fleet by 13 per cent straight away – the implementation paid for itself after just a few months.’
Your partner for the smart factory: As a global industrial service provider, Leadec understands the complexity of industrial processes and ensures the smooth implementation and long-term operation of Leadec TwinFleet.
Using practical dashboard examples, our experts will demonstrate how fleet movements can be visualized, utilization rates made transparent, and untapped potential identified. You’ll also hear firsthand how a customer uses Leadec TwinFleet to manage their fleet more efficiently and make informed decisions based on reliable data.
Do you have questions about Leadec TwinFleet, or would you like to request a custom quote?
Contact us directly at twinfleet(at)leadec-services.com or use our contact form to request expert advice or further information. We are here for you!
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Installation is quick and easy. It usually takes only a few hours per vehicle. The system is designed as a plug-and-play solution and can be used without interfering with the vehicle's control system.
Among other things, the system uses the gateway's GPS for position and speed, as well as sensors for load, charge status, and lift height.
Data becomes available immediately after installation. From day one, companies gain visibility into their intralogistics and can identify opportunities for optimization early on—often within just a few weeks, along with specific recommendations for action.
No. TwinFleet operates completely independently and is manufacturer-agnostic. The sensors are installed without interfering with the vehicle's control system and are powered by the vehicle battery.
Yes. The solution can be used on virtually all industrial trucks—regardless of manufacturer, model, age, or drive type. A particular advantage is that existing fleets, in particular, can be easily upgraded with minimal effort. This allows companies to efficiently digitize their existing vehicles and immediately benefit from greater transparency and opportunities for optimization.
Yes. TwinFleet works in existing production environments and facilities without requiring additional infrastructure such as networks or gateways.
Empty runs are automatically identified through load detection. In addition, data analysis highlights bottlenecks, peak loads, and inefficient routes—providing the foundation for targeted optimizations.
TwinFleet is offered as a subscription service. The cost consists of a monthly fee per vehicle. There are no high upfront costs.
The return on investment is typically around one year—and often even sooner, as opportunities for savings, such as reducing the number of vehicles or streamlining processes, are identified and implemented early on.
No. TwinFleet collects only anonymous vehicle and process data. No personal or image-based data is collected, thereby ensuring data protection and employee acceptance.
Ideally, the works council should be involved at an early stage. Since only anonymized process data is used, TwinFleet complies with works council regulations in practice and is generally well received.
